MACH-III Ultrasonic Cutting Line

The MACH-III ultrasonic cutting line automatically transforms cheese bars derived from 40 lb or 640 lb blocks into fixed-weight portions, delivering sustained throughput for high-volume production environments. Fed directly by the X-series secondary cutters, it ensures a continuous production flow. Its ultrasonic technology, combined with integrated measurement systems, guarantees precise cuts and reliable 24/7 operation, while its cantilevered architecture simplifies cleaning and maintenance.

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Product overview

The MACH-III ultrasonic cutting line is engineered for high-speed, fully automated processing of long cheese bars produced from 40 lb (19 kg) or 640 lb (320 kg) blocks, thanks to the optional addition of a side conveyor. Its ultrasonic blade ensures clean, stable and accurate cuts, making it ideal for high-volume operations that require consistent fixed-weight portions.

The cantilevered conveyor design improves access for cleaning, belt replacement and component maintenance. Belt tension can be released with a single button, significantly reducing preparation and sanitation downtime. This architecture enhances both hygiene and operational efficiency.

To guarantee cutting accuracy, the MACH-III uses a 3D measurement system (laser scanner or 3D cameras) that continuously captures the width and height of incoming cheese bars. These measurements are sent to the processor to determine the proper cut lengths. A downstream dynamic scale then validates density and weight consistency, ensuring uniform portions throughout production.

Cheese bars fed into the MACH-III typically come from secondary cutters, such as the X-series when processing 320 kg blocks. The transition between stages is fully automated, supporting a smooth, continuous production flow.

The control platform is built on Allen Bradley technology, combined with programmable digital motors driving both the conveyor indexing system and the guillotine propulsion axis. Our software leverages laser measurements and dynamic scale data to optimize fixed-weight control in real time.

Additional integrated features include trim detection and rejection, an end-trim recovery bin, a fully integrated rejection mechanism and a user-friendly touchscreen operator interface. The MACH-III is built for 24/7 continuous operation, meets sanitary requirements for dairy environments and offers remote diagnostic capabilities for streamlined service.

Key Features

Cantilevered conveyor design
Belt tension release at the press of a button
Bar measurement via laser 3D scanner or 3D cameras
Trim detection and rejection
Advanced software with automatic density tracking
End-trim recovery bin
Remote diagnostic capability
Designed for 24/7 continuous operation
Easy assembly and disassembly of conveyor components
Integrated bar-end rejection mechanism
User-friendly touchscreen operator interface
Pre-programmed recipes for fast setup

Specifications

Industrial Application	High-speed cheese cutting Production of bars and portions from 40 lb (19 kg) or 640 lb (320 kg) blocks Suitable for a wide variety of cheeses
Product Type	Ultrasonic cutting line High-speed portion slicer
Cutting Accuracy	3/1000 in
Production Rate	100 to 200 portions per minute.
Central Processor	Allen Bradley with graphical operator interface.
Process	Ultrasonic cutting for individual portions Dimensional measurement via laser 3D scanner or 3D cameras Downstream dynamic scale for density validation Conveyor indexing and guillotine propulsion driven by programmable digital motors Pre-programmed recipes Weight-control logic based on laser and scale measurements Designed for 24/7 continuous operation
Capacity	Designed for bars derived from 40 lb (19 kg) or 640 lb (320 kg) blocks Continuous high-speed production Integration with X-Series secondary cutters (320 kg blocks)
Safety and Compliance	High-level security that meets industry standards Cantilevered design for sanitary washdown environments User-friendly touchscreen operator interface