MACH-II Ultrasonic Cutting Line

The MACH-II converts cheese bars derived from 40 lb blocks into precise fixed-weight portions, even in very high-speed production environments. Its ultrasonic blade combined with a “zero-backlash” servo positioning system ensures clean, repeatable cuts on fragile or sticky products. Designed for continuous 24/7 operation, it integrates advanced measurement systems and a cantilevered architecture that simplifies cleaning and maintenance.

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Product overview

The MACH-II ultrasonic cutter is designed for very high-throughput production environments, capable of transforming cheese bars derived from 40 lb blocks into precise, fixed-weight portions. Its ultrasonic blade produces clean, stable cuts suitable for fragile or sticky products. A servomotor combined with a zero-recoil reducer ensures precise positioning essential for consistent, repeatable slicing.

The fully cantilevered architecture, used for both the conveyors and the cutting unit, simplifies cleaning, maintenance and component removal. Belts, wear strips and rollers can be detached quickly, reducing downtime associated with sanitation operations. This design meets the requirements of food processing facilities where accessibility and hygiene are key priorities.

To ensure cutting accuracy, the MACH-II relies on advanced measurement systems. Laser 3D scanners or 3D cameras continuously measure the width and height of each cheese bar. This information is transmitted to the central processor, which determines the appropriate cut lengths. A downstream tangent dynamic scale validates the density and actual weight of the portions produced, ensuring consistent results.

The control platform, based on Allen-Bradley technology, combines a user-friendly operator interface with programmable motor controllers. These controllers manage the conveyor’s indexing as well as the guillotine’s drive system. Our software uses laser measurements and scale data to automatically adjust cutting parameters, enabling continuous production while maintaining a high level of precision.

Additional integrated features include trim detection and rejection, an end-trim recovery bin, and remote diagnostic capability for streamlined technical support. The MACH-II is designed for continuous 24/7 operation and meets high-level safety requirements in accordance with industry standards.

Key Features

Fully cantilevered design for conveyors and cutting unit
Belts, wear strips and rollers can be removed quickly
Belt tension release by simply pressing a button
Bar measurement via laser 3D scanner or 3D cameras
Trim detection and rejection
End-trim recovery bin
Advanced software with automatic density tracking
Designed for 24/7 continuous operation
Remote diagnostic capability
Positioning via servomotor and zero-recoil reducer

Specifications

Industrial Application	High-speed cheese cutting Portion production from 40 lb
Product Type	Ultrasonic cutter High-speed portion slicer
Cutting Accuracy	3/1000 in
Production Rate	100 to 200 portions per minute.
Central Processor	Allen Bradley with graphical operator interface.
Process	Ultrasonic cutting for individual portions Dimensional measurement via laser 3D scanner or 3D cameras Positioning via programmable digital motor Conveyor indexing and guillotine drive controlled by motor controllers Tangent dynamic scale Software using laser measurements and scale data 24/7 continuous operation Integrated trim rejection
Capacity	Compatible with 40 lb Up to 200 cuts per minute Format changes managed through pre-programmed recipes
Safety and Compliance	High-level safety and protection in compliance with industry standards Cantilevered design suitable for cleaning in sanitary environments User-friendly touchscreen video operator interface